Quality Control in Functional Materials Manufacturing
Quality control is pivotal in functional materials manufacturing, demanding precision and reliability. Roll-to-roll (R2R) inspection machines have become essential for maintaining quality standards.
Precision Assurance Across Industries
1. Flexible Electronics: R2R inspection ensures impeccable quality in conductive traces, material deposition, and end-product integrity for OLED displays and printed circuitry.
2. Photovoltaics: High-efficiency flexible solar panel production relies on R2R inspection to verify thin-film coatings, component alignment, and material purity.
3. Coatings and Films: Industries like packaging and sensors benefit from R2R inspection, ensuring coating thickness, consistency, and adhesion meet specifications.
4. Printed Electronics: R2R inspection checks print alignment, ink uniformity, and curing in the deposition of conductive inks and functional materials on flexible substrates.
Cutting Edge R2R Inspection
Tailored Quality for Advanced Manufacturing
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100% Inspection Bi-directional system allowing the users to back-up and re-check the defect to make sure the job is 100% perfect. |
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Real-Time Quality Control GM Functionals platform enables real-time quality control in high-volume manufacturing for consistent quality. |
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27 September 2023
| Specifications | Metric | Imperial |
|---|---|---|
| Web width | 350 mm | 14” |
| Substrate thickness | 50 - 200 µm | 2 - 7.9 pt |
| Max speed | 200 m/min | 656 ft/min |
| Max unwinder diameter | 400 mm | 15.7” |
| Max rewinder diameter | 400 mm | 15.7” |
| Pneumatic shafts diameter | 25 - 76 mm | 1 - 3” |
| Web guide | BST Ultrasonic | |
| Inspection System | Nikka, BST Tubescan, AVT | |
| Printing System (optional) | Domino Gx, HSA Inkjet Thermal, up to 600dpi | |
| Slitting Station (optional) | Razor knife | |
| Minimum distance razor | 12 mm | 0.5” |
| Label Dispenser (optional), max speed | 30 m/ min | 98 ft/ min |
| Dimensions | ||
| W x D x H | 2,0 x 1,2 x 1,7 m | 6.7 x 3.9 x 5.6 ft |
18 October 2023
In a roll-to-roll (R2R) machine designed for the lamination of organic photovoltaic (OPV) solar cells, several crucial capabilities are required to ensure efficient and high-quality production. These capabilities are essential for optimizing the lamination process and the overall performance of OPV solar cells.
We encourage you to reach out to us with any questions, feedback, or requests you may have. Our team is dedicated to providing you with the best possible service and support. We look forward to hearing from you and building a lasting partnership.
Thank you for considering GM Functionals as your partner in functional materials. Your inquiries are important to us, and we will respond promptly to assist you in every way possible.
Contact us at:
Email: sales@gm.dk
Phone: +45 4581 2300
